Non-thermal plasma offers a route to synthesize ammonia from nitrogen and hydrogen at a low bulk-gas temperature and near-atmospheric pressure, with the operational flexibility needed for intermittent renewable electricity. Its principal challenge is not ammonia formation alone but the inefficient conversion of electrical energy into recoverable product. This review presents a reactor-centred interpretation of plasma catalysis. It first examines how electron-impact excitation, vibrationally excited nitrogen and radical chemistry establish a non-equilibrium reaction environment. It then considers how packed materials alter electric-field distribution, discharge mode, heat transfer and residence time while also supplying chemical sites for nitrogen adsorption and stepwise hydrogenation. Recent metal, support, defect and porous-material strategies are assessed in terms of these coupled physical and chemical roles. Particular attention is given to ammonia loss by plasma-induced decomposition and to reversible adsorption as a means of separating product formation from product recovery. The review argues that progress requires matched-power controls, complete nitrogen balances, energy yield reporting, transient measurements and long-duration testing. Rather than seeking a universally superior catalyst, future work should co-design the power supply, discharge geometry, accessible surface chemistry and product-removal step for a defined operating window. This paper provides discriminating criteria for delineating the boundary between "physical modification" and "chemical catalysis" in plasma catalysis, while offering a systematic attribution of the origins of energy yield discrepancies reported in the current literature.
Research Article
Open Access